A rubber conveyor belt is a mechanical device used for transporting bulk material from one place to another. It is the backbone of many industries, including mining, metal processing, construction, and logistics, among others. However, different conveyor belt types are used for different applications.
Do you use a rubber conveyor belt in your industrial facility? Are you curious to know what industrial conveyors belt types are available?
In this blog, we will talk about the 7 types of conveyor belts in the industry. This specialist blog is on:
- What are the advantages of using a rubber conveyor belt?
- 7 different types of rubber conveyor belt materials
- Why Duratuf conveyor belts?
What are the advantages of using a rubber conveyor belt?
According to the top industrial conveyor belt manufacturers in India and abroad, rubber conveyor belt ensures that bulk material handling is done faster. A durable conveyor system benefits the user in:
First, a conveyor belt reduces labor charges and transportation costs involved in bulk material handling.
Second, the industrial conveyor belt also safeguards the workers from accidents in high-risk environments
Third, by streamlining workflows and eliminating manual handling, conveyor belts boost productivity and output.
Finally, the belts ensure that the material is conveyed with minimum spillage- saving your expense due to product wastage
Seven Types of Rubber Conveyor Belt for Industrial Applications
Knowing about the types of industrial conveyor belts helps you make an informed decision. Here are the 7 types of conveyor belts available for major industrial uses:
1. General Purpose Conveyor Belts
The general purpose rubber conveyor belt is available in both cotton and nylon insertion. As the name suggests, it is used in general purpose applications. Made of a durable rubber cover, the general purpose industrial conveyor belt may come in a 2 to 6-ply range. Typically, a mechanical or cold splice method is used in the general purpose conveyor belts.
Key Features:
- Available in a variety of widths and thicknesses.
- Designed for moderate abrasion resistance.
- Suitable for conveying materials with mild to moderate impacts.
Major Industry Segment
- Cement
- Quarry & Mining
- Steel
- Port with Bulk Terminal
2. LiteGuard abrasion-resistant conveyor belts
The Duratuf LiteGuard conveyor belt cover is suggested for conveying material having a lesser abrasive rate. According to the industrial conveyor belt manufacturers, the tensile strength of this conveyor belt cover grade is 12 MPa. Its elongation at break is 400% and hardness is 60+/-5 (SH A).
Common materials transported using the LiteGurad rubber conveyor belt are sand, cement, slacked lime, wood chips, and pulp (dry).
3. Guardian conveyor belt cover
If you want to convey medium abrasive materials from point A to point B at your industrial facility, specialists recommend going for the Guardian conveyor belts. It offers excellent resistance to moderately sharp & abrasive materials with cut & gouge properties under heavy-duty applications.
Its tensile strength is 17 MPa. Iron ore, coal, lignite, copper, limestone, blast furnace slag, stone, rock, etc can be transported using this conveyor belt type.
4. MaxGuard rubber conveyor belt cover
The MaxGuard conveyor belt or Grade M-24 conveyor belt is a robust and resilient rubber conveyor grade. It offers outstanding durability in transporting materials having very sharp edges, abrasive surfaces, and cut and gouge properties.
The tensile strength of the Duratuf MaxGuard rubber conveyor belt is 24 MPa and 450% elongation at break.
Sharp big lumps of Iron ore, rock Phosphate, etc are some reference materials that are conveyed using the M-24 conveyor belt cover.
5. Heat-resistant conveyor belt cover
The Heat resistant conveyor belt cover or HeatGuard conveyor belts belong to the Grade HR category. High temperature makes the rubber cover crack and degrade, causing you to change it frequently. Therefore, you have to ask your industrial conveyor belt manufacturers about the right type of conveyor cover to use. The grade HR covers are made with special compounds that can handle high heat and extreme temperatures effectively. Many conveyor belt suppliers and manufacturers may offer you ‘cheap conveyor belt covers’. Nevertheless, as experts, we do not recommend using an uncertified industrial conveyor belt for a lower rubber conveyor belt price.
Key Features:
- High resistance to heat to 200°C or more.
- Maintains flexibility and mechanical properties at high temperatures.
- Reduces wear and tear in high-temperature applications.
Application:
Foundries, cement plants, and steel mills that transport hot materials.
6. Fire resistant conveyor belt cover
The fire resistant rubber conveyor belt belongs to the Grade FR. At Duratuf, the fire resistant conveyor belts are called FireGuard conveyor covers. They are not the same as the grade HR conveyor belt covers, but they offer something extra. The fire resistant industrial conveyor belt is infused with specialty compounds that add a self-extinguishable property to the conveyor covers, according to the industrial conveyor belt manufacturers.
You can transport Coal, Washed Coal, or Pet Coke using the FireGuard conveyor belt.
Key Features:
- Excellent flame-retardant properties.
- Designed to prevent fire propagation.
- Compliance with international fire safety regulations.
Application:
Mining operations, coal handling plants, and chemical industries.
7. Oil resistant conveyor belt cover
Oil in the materials conveyed can degrade the rubber covers, making them go brittle. Therefore, neither MaxGuard nor LiteGuard can be used to handle bulk materials containing oil like food grains. Instead, you can use the OilGuard rubber conveyor belt- the oil resistant conveyor belt.
Key Features:
- High resistance to vegetable, mineral, and animal oils.
- Provides excellent abrasion resistance in oily environments.
- Extends belt life in challenging conditions.
Application:
Used in industries like food processing, petrochemicals, and recycling plants that handle oily or greasy materials
Why Duratuf conveyor belts?
Top professionals choose Duratuf rubber conveyor belts because of their:
- High-quality
- Quick delivery
- Free expert guidance for product selection
- Application-wise warranty on products
- Product customizations
Conclusion
While conveyor belts are reliable modes of transportation making bulk material handling simpler and quicker, knowing all about these belts is crucial. It will help you decide fast and right.
At Duratuf Products, we offer an extensive range of conveyor belts that comply with the latest standards and technological advancements. Whether you need a heat-resistant belt for your foundry or an oil resistant one for agricultural goods handling, we have a solution to match your industry’s demands.
Ready to upgrade your conveyor belt system? Contact now!
